The Douglas DC-3 is a propeller-driven airliner which had a lasting effect on the airline industry in the 1930s/1940s and World War II.
It was developed as a larger, improved 14-bed sleeper version of the Douglas DC-2.
It is a low-wing metal monoplane with a tailwheel landing gear, powered by two 1,200 hp (890 kW) Pratt & Whitney Twin Wasp radial piston engines.
It has a cruise speed of 207 mph (333 km/h), capacity of 21 to 32 passengers or 6,000 lbs (2,700 kg) of cargo, a range of 1,500 mi (2,400 km), and could operate from short runways.
Before the war, it pioneered many air travel routes as it could cross the continental US and made worldwide flights possible, carried passengers in greater comfort, was reliable and easy to maintain.
It is considered the first airliner that could profitably carry only passengers.
Following the war, the airliner market was flooded with surplus military transport aircraft, and the DC-3 could not be upgraded by Douglas due to cost.
It was made obsolete on main routes by more advanced types such as the Douglas DC-6 and Lockheed Constellation, but the design proved adaptable and useful.
Civil DC-3 production ended in 1942 at 607 aircraft. Military versions, including the C-47 Skytrain (the Dakota in British RAF service), and Soviet- and Japanese-built versions, brought total production to over 16,000.
Many continue to see service in a variety of niche roles: 2,000 DC-3s and military derivatives were estimated to be still flying in 2013.[contradictory]
Design and development
DC-3 airliner cabin
A Douglas Sleeper Transport (DST). DSTs were built with a second row of windows for the upper bunk beds, visible above the airline titles
American Airlines DC-3 "Flagship Skysleeper" NY-LA service, 1939
"DC" stands for "Douglas Commercial". The DC-3 was the culmination of a development effort that began after an inquiry from Transcontinental and Western Airlines (TWA) to Donald Douglas. TWA's rival in transcontinental air service, United Airlines, was starting service with the Boeing 247 and Boeing refused to sell any 247s to other airlines until United's order for 60 aircraft had been filled. TWA asked Douglas to design and build an aircraft that would allow TWA to compete with United. Douglas' design, the 1933 DC-1, was promising, and led to the DC-2 in 1934. The DC-2 was a success, but there was room for improvement.
Wright R-1820 Cyclone 9 engine of Douglas DC-3 "Flagship Knoxville" of American Airlines
The DC-3 resulted from a marathon telephone call from American Airlines CEO C. R. Smith to Donald Douglas, when Smith persuaded a reluctant Douglas to design a sleeper aircraft based on the DC-2 to replace American's Curtiss Condor II biplanes. (The DC-2's cabin was 66 inches (1.7 m) wide, too narrow for side-by-side berths.) Douglas agreed to go ahead with development only after Smith informed him of American's intention to purchase twenty aircraft. The new aircraft was engineered by a team led by chief engineer Arthur E. Raymond over the next two years, and the prototype DST (Douglas Sleeper Transport) first flew on December 17, 1935 (the 32nd anniversary of the Wright Brothers' flight at Kitty Hawk). Its cabin was 92 in (2.3 m) wide, and a version with 21 seats instead of the 14-16 sleeping berths of the DST was given the designation DC-3. There was no prototype DC-3; the first DC-3 built followed seven DSTs off the production line and was delivered to American Airlines.
The DC-3 and DST popularized air travel in the United States. Eastbound transcontinental flights could cross the U.S. in about 15 hours with three refueling stops; westbound trips against the wind took hours. A few years earlier such a trip entailed short hops in slower and shorter-range aircraft during the day, coupled with train travel overnight.
Production of DSTs ended in mid-1941 and civil DC-3 production ended in early 1943, although dozens of DSTs and DC-3s ordered by airlines that were produced between 1941 and 1943 were pressed into the US military service while on the production line. Military versions were produced until the end of the war in 1945. A larger, more powerful Super DC-3 was launched in 1949 to positive reviews. The civilian market was flooded with second-hand C-47s, many of which were converted to passenger and cargo versions. Only five Super DC-3s were built, and three of them were delivered for commercial use. The prototype Super DC-3 served the US Navy with the designation YC-129 alongside 100 R4Ds that had been upgraded to the Super DC-3 specification.
American Airlines inaugurated passenger service on June 26, 1936, with simultaneous flights from Newark, New Jersey and Chicago, Illinois. Early U.S. airlines like American, United, TWA, Eastern, and Delta ordered over 400 DC-3s. These fleets paved the way for the modern American air travel industry, which eventually replaced trains as the favored means of long-distance travel across the United States. A nonprofit group, Flagship Detroit Foundation, continues to operate the only original American Airlines Flagship DC-3 with air show and airport visits throughout the U.S.
In 1936, KLM Royal Dutch Airlines received its first DC-3, which replaced the DC-2 in service from Amsterdam via Batavia (now Jakarta) to Sydney, by far the world's longest scheduled route at the time. In total, KLM bought 23 DC-3s before the war broke out in Europe.
In 1941, a China National Aviation Corporation (CNAC) DC-3 pressed into wartime transportation service was bombed on the ground at Suifu airfield in China, completely destroying the right wing. The only spare wing available was that of a smaller Douglas DC-2 being overhauled in CNAC's workshops. The DC-2's right wing was taken off, flown to Suifu under the belly of another CNAC DC-3, and grafted to the damaged aircraft. After a single test flight, in which it was discovered that it pulled to the right due to the difference in wing sizes, the so-called DC-2½ was returned to service.
During World War II, many civilian DC-3s were drafted for the war effort and more than 10,000 U.S. military versions of the DC-3 were built, under the designations C-47, C-53, R4D, and Dakota. Peak production was reached in 1944, with 4,853 being delivered. The armed forces of many countries used the DC-3 and its military variants for the transport of troops, cargo, and wounded. Licensed copies of the DC-3 were built in Japan as the Showa L2D (487 aircraft); and in the Soviet Union as the Lisunov Li-2 (4,937 aircraft).
After the war, thousands of cheap ex-military DC-3s became available for civilian use.Cubana de Aviación became the first Latin American airline to offer a scheduled service to Miami when it started its first scheduled international service from Havana to Miami in 1945 with a DC-3. Cubana used DC-3s on some domestic routes well into the 1960s.
Douglas developed an improved version, the Super DC-3, with more engine power, greater cargo capacity, and a different wing, but with all the bargain-priced surplus aircraft available, they did not sell well in the civil aviation market. Only five were delivered, three of them to Capital Airlines. The U.S. Navy had 100 of its early R4Ds converted to Super DC-3 standard during the early 1950s as the R4D-8, later C-117D. The last U.S. Navy C-117 was retired July 12, 1976. The last U.S. Marine Corps C-117, serial 50835, was retired from active service during June 1982. Several remained in service with small airlines in North and South America in 2006.
A number of aircraft companies attempted to design a "DC-3 replacement" over the next three decades (including the very successful Fokker F27 Friendship), but no single type could match the versatility, rugged reliability, and economy of the DC-3. It remained a significant part of air transport systems well into the 1970s.
Douglas DC-3 today
A C-47A of Rovos Air in service in South Africa, 2006
Perhaps unique among prewar aircraft, the DC-3 continues to fly daily in active commercial and military service as of mid 2018, more than eighty years after the type's first flight in 1935. There are still small operators with DC-3s in revenue service and as cargo aircraft. Current uses of the DC-3 include aerial spraying, freight transport, passenger service, military transport, missionary flying, skydiver shuttling, and sightseeing. The very large number of civil and military operators of the DC-3/C-47 and related types makes a listing of all the airlines, air forces, and other current operators impractical.
The common saying among aviation enthusiasts and pilots is "the only replacement for a DC-3 is another DC-3."
Its ability to use grass or dirt runways makes it popular in developing countries or remote areas, where runways are not always paved.
The oldest surviving DC-3 is N133D, the sixth Douglas Sleeper Transport built, manufactured in 1936. This aircraft was delivered to American Airlines on July 12, 1936, as NC16005. As of 2011 the aircraft was at Shell Creek Airport, Punta Gorda, Florida, where it was undergoing restoration. The aircraft was to be restored to Douglas Sleeper Transport standards, and full airworthiness. The oldest DC-3 still flying is the original American Airlines Flagship Detroit (c/n 1920, the 43rd aircraft off the Santa Monica production line and delivered on March 2, 1937), which can be seen at airshows around the United States and is owned and operated by the nonprofit Flagship Detroit Foundation.
The base price of a new DC-3 in 1936 was around $60,000-$80,000, and by 1960, used examples were available for $75,000.
Douglas Sleeper Transport; the initial variant with two 1,000-1,200-horsepower (750-890 kW) Wright R-1820 Cyclone engines and standard sleeper accommodation for up to 16 with small upper windows, convertible to carry up to 24 day passengers.
Initial non-sleeper variant; with 21 day-passenger seats, 1,000-1,200 hp (750-890 kW) Wright R-1820 Cyclone engines, no upper windows.
DC-3 with 1,000-1,200 hp (750-890 kW) Pratt & Whitney R-1830 Twin Wasp engines.
Version of DC-3 for TWA, with two 1,100-1,200 hp (820-890 kW) Wright R-1820 Cyclone engines and smaller convertible sleeper cabin forward with fewer upper windows than DST.
Designation for ex-military C-47, C-53, and R4D aircraft rebuilt by Douglas Aircraft in 1946, given new manufacturer numbers, and sold on the civil market; Pratt & Whitney R-1830 engines.
Designation for 28 new aircraft completed by Douglas in 1946 with unused components from the cancelled USAAF C-117 production line; Pratt & Whitney R-1830 engines.
Also known as Super DC-3, substantially redesigned DC-3 with fuselage lengthened by 39 inches (1.0 m); outer wings of a different shape with squared-off wingtips and shorter span; distinctive taller rectangular tail; and fitted with more powerful Pratt & Whitney R-2000 or 1,475 hp (1,100 kW) Wright R-1820 Cyclone engines. Five completed by Douglas for civil use using existing surplus secondhand airframes. Three Super DC-3s were operated by Capital Airlines 1950-1952. Designation also used for examples of the 100 R4Ds that had been converted by Douglas to this standard for the U.S. Navy as R4D-8s (later designated C-117Ds), all fitted with more powerful Wright R-1820 Cyclone engines, some of which entered civil use after retirement from military service.
The C-41 was the first DC-3 to be ordered by the USAAC and was powered by two 1,200 hp (890 kW) Pratt & Whitney R-1830-21 engines. It was delivered in October 1938 for use by United States Army Air Corps (USAAC) chief General Henry H. Arnold with the passenger cabin fitted out in a 14-seat VIP configuration. The C-41A was a single VIP DC-3A supplied to the USAAC in September 1939, also powered by R-1830-21 engines; and used by the Secretary of War. The forward cabin converted to sleeper configuration with upper windows similar to the DC-3B.
Various DC-3A and DST models; 36 impressed as C-48, C-48A, C-48B, C-48C.
A South African C-47 conversion for the South African Air Force by Braddick Specialised Air Services, with two Pratt & Whitney Canada PT6A-65R turboprop engines, revised systems, stretched fuselage, and modern avionics.
A turboprop conversion by the United States Aircraft Corporation, fitting Pratt & Whitney Canada PT6A-45R turboprop engines with an extended forward fuselage to maintain center of gravity. First flight of the prototype conversion, (N300TX), was on July 29, 1982.
Military and foreign derivatives
A Nakajima L2D in U.S. markings captured in Mindanao and then transferred to Clark Field, Philippines, May 1945